Stability Study of BE Batch

A Frequently Overlooked Yet Crucial Step in Generic Drug Development. When a formulation is finalized and development stability data is already generated, teams often wonder:

Q: “If we manufacture a fresh batch for the pivotal bioequivalence (BE) study, do we need to place it on stability again?”

Answer: YES. Absolutely.

Even if:

  • The formula remains unchanged,
  • The manufacturing process is identical, and
  • Development batches have established stability.

The pivotal BE batch must still be placed on stability—and here’s why:

Agencies like USFDA, EMA, TGA, and CDSCO expect:

  • That the actual BE batch (used for human studies) is covered by ongoing stability studies.
  • That this batch is representative, stable, and reflective of commercial product characteristics.

This is not just a formality—it’s part of ensuring safety, efficacy, and data reliability in the clinical phase.

Q: When Should You Start the Stability?

A: Stability should be initiated at the time of BE batch manufacture—not after the BE study.

  • Use ICH conditions (e.g., 25°C/60% RH and 40°C/75% RH) and sample as per your protocol.

Q: Do You Have to Wait for 3-Month Accelerated Data Before Starting the BE Study?

A: No, you don’t have to wait. You can initiate the BE study immediately after batch release, provided:

  1. The product passes initial QC and release testing.
  2. Stability study on the BE batch is started in parallel and is ongoing during the BE trial.
  3. 3-month accelerated and real-time data should be available before filing the dossier or responding to regulatory queries.

It’s a parallel track, not a sequential dependency.

Best Practice Tip:

Always maintain traceability and documentation of:

  • The BE batch manufacture,
  • Release data,
  • Stability initiation date,

Interim stability results prior to submission.

This adds robustness to your dossier and helps avoid regulatory pushbacks.


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Resource Person: Moinuddin Syed. Ph.D, PMP®

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