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Innovator Product Testing for Drug Product Development

Every successful generic drug starts with one essential step — understanding the innovator.

Innovator Product Testing is where science meets strategy. Before formulation begins, this stage provides a complete technical blueprint of the reference product. Here’s what it entails:

1. Physical Testing — More Than Just Dimensions

We analyze the innovator tablet for:

  • Weight, Thickness, Hardness
  • Loss on Drying (LOD), Friability, Disintegration Time
  • Punch dimensions, tablet embossing, break score

These parameters guide core formulation and compression settings.

2. Formula Insight — What’s Really Inside

We compare against databases like:

  • PDRs from international markets (Swiss, French, Italian)
  • FDA’s FOI data (Orange Book)
  • Analytical reverse engineering to identify excipients and quantities.

This helps recreate the qualitative and quantitative composition (Q1/Q2 match) if aiming for a biowaiver.

3. Microscopic Characterization — The Hidden Identity

  • Particle shape and crystal habit reveal excipient types
  • Cross-linked starch vs. Avicel, for example, can be distinguished visually
  • Even seemingly minor excipient differences can alter bioavailability.

4. Biostudy Parameters — Begin with the End in Mind

  • Review CDER guidance on listed biostudies
  • Identify PK endpoints, food effects, and variability upfront

Aligning formulation decisions with BE strategy avoids expensive reformulations later.

5. Dissolution Profiling — Data that Speaks

  • Use USP monographs and FDA-recommended methods
  • Perform 12-unit comparative dissolution against RLD

Dissolution profiles are not just QC tools — they’re regulatory dealmakers.

Why This Matters:

  • This stage is your compass for development.
  • It reduces risk, aligns expectations, and shortens timelines.

Remember: You can’t build a great generic without dissecting a great innovator.


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Resource Person: Moinuddin syed. Ph.D, PMP®

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